Adhesives in filter production: pleating, frames and lamination

In cabin, engine and HVAC filters, the adhesive determines filter efficiency, heat resistance and line speed. A guide to the right choice.

A filter works by bringing many components together precisely: media, pleats, frame and gasket. The adhesive that holds them together affects both performance and service life.

Main applications

Pleat fixing: thin hot melt beads keep pleat spacing so pleats don't stick together and airflow stays even.

Frame bonding: sealing the pleat pack into a plastic, board or metal frame. Any air leak directly reduces efficiency.

Activated carbon lamination: laminating the odour- and gas-absorbing carbon layer to the carrier without blocking pores, using spray or fibre patterns.

Gasket and foam bonding: fixing sealing gaskets to filter edges.

Selection criteria

CriterionWhy it matters
Heat resistanceEngine filters see high temperatures
Low fogging and odourPassenger comfort in cabin filters
Fast settingHigh-speed pleating lines
Media compatibilityPaper, synthetic and nano-fibre behave differently
Open poresAir permeability must be kept in lamination
  • PO hot melts: high heat resistance, low odour and fogging; for pleating and frames.
  • CoPA hot melts: industrial filters needing very high service temperature and chemical resistance.
  • PUR hot melts: permanent bonds in filters working in humid conditions.
  • PSA: fast assembly of gaskets and accessories.

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